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Involute Spiral Face Couplings and Gears: Design Approach and Manufacturing Technique

Introduction Face gears typically have a straight or skewed tooth line and varying tooth profile in normal cross section at different radii from major to...

What do ZOLLER and a simple gear have in common? Both are proven in...

Introduction Gears have existed for over 2000 years and are an indispensable part of today's technology. Whether in the car, in a pinwheel, or a...

The Convergence of Gear Metrology and 3-D Measuring Technology: The Slow Evolution

Ever since the first CNC generative gear measuring systems for parallel axis gears were introduced to the marketplace in the late 1970s, efforts have...

Application of ICME to Optimize Metallurgy and Improve Performance of Carburizable Steels

Introduction QuesTek Innovations LLC  (“QuesTek”) of  Evanston,  IL  uses  its  proprietary  Materials  by  Design® expertise and technology in conjunction with its ICME-based methodologies to rapidly...

Optimization of Gear Tooth Contact by Helix Angle Modification

Introduction Gears that are smaller, cheaper, and equipped with more efficient power transmission are the ongoing objective of gear designers. A significant issue in the...

Why Use a Wire EDM Worm Wheel in a Plastic Injection Molded Application

Crossed-axis helical gears (non-enveloping) is a method of transferring motion when using non-parallel axis shafts. These shafts are typically at a 90-degree angle. This...

An Approach to Find Optimal Topological Modification to Duplicate Tooth Flank Form of the...

Recently, the cutting of bevel gears on universal five-axis milling machines has been widely accepted as a promising solution to replace the conventional cutting...

Non-Destructive Electromagnetic Structure Testing

Steel structures depend on alloy and heat treatment for durability and strength. Ferritic and martensitic structures behave ferromagnetically, and austenitic structures behave nonmagnetically. Therefore,...

Powder Metallurgy of High Density Helical Gears

Powder Metallurgy is a proven technology to produce high strength gears for the automotive industry.  Advances in powder production, compaction, and sintering combined with...

Weighing Options in Deburring

In the gear deburring process, the operator must determine the method, or tool, that will  be used. Three tool options exist for performing this...

Inside the Taiwan Machine Tools Industry

Ordinarily, I would have hung up the phone immediately. In my life to that point, I had been able to successfully avoid bogus time-shares, Nigerian...

IMTS 2014 In-Review

The 30th edition of IMTS — The International Manufacturing Technology Show 2014 was the fourth largest IMTS in history and the largest six-day show...

Gear Resonance Analysis and Experimental Verification Using Rapid Prototyped Gears

Weight reduction is of great importance in the design of gearing for aerospace applications. Natural resonance responses of the gear head and shaft change...

Upgrading and Testing a 72,000 H.P. Gearbox

Another Day at the Gear Hospital Over the past 40 years, we have had many gearboxes come to our door that have had chronic, operational...

UNIMILL: Prototype and Small Batch Bevel Gear Manufacturing

Manufacturing of spiral bevel and hypoid gears can be conducted in several ways. The following methods are commonly known: • Face hobbing with a circular...

A New Innovation in Spline Rolling Rack Tooling

The spline rolling process was invented by the Michigan Tool Company in 1954. The tools used for the process, commonly referred to as spline...

Proactive Contamination Control for Industrial Gearing

No matter what industry you serve, there’s a good chance that gears and gearing are critical to your process. In fact, gears are so...

Grinding Alternatives

As the original inventor of continuous generating gear grinding technology, Reishauer has been a leader in hard finishing of gears for decades, with a...

CASE STUDY: RUF Briquetting Systems and Corrugated Replacements, Inc. and Horsburg-Scott

Briquetting is a way to regain value from the materials you already have. Gear grinding operations are finding the value they thought was lost...

Principal Design Parameters Of Gearing With Non-Parallel Axes Of Rotations

This paper pertains to gearing with non-parallel axes of rotation of the driving and the driven members. Examples of the gearing can be easily...