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Control Solutions for Maximized Manufacturing

American gear manufacturing companies are under increasing pressure to maximize productivity while reducing cost and obtaining consistent quality parts in […]

Reverse Engineering the Right Way

Reverse engineering — the deconstruction and analysis of an object for the purpose of constructing a copy or replacement of […]

Gearing Up for Improved Performance

Innovative engineering design, advanced materials, and top of the line components can yield significant improvements in gearbox efficiency, reliability, and […]

Terry McDonald: Site Safety

Inlight of the devastation caused by Hurricane Katrina, I can’t help but think of the business owners who lost all […]

An Animated Approach to Plotting Profiles

Trochoid Spiral (TS) and Epitrochoidal Spiral (ETS) curves and special flash animations were developed by the author in 2004 and […]

A New Standard in Gear Inspection

In the June 2005 issue of Gear Solutions magazine we presented an article entitled “An Elementary Guide to Gear Inspection.” […]

The Fundamentals of Honing Filtration

In today’s manufacturing environment it is essential that every process be as efficient and cost effective as possible. Operating costs […]

Terry McDonald: Site Safety

Next month we will be attending GEAR EXPO in Detroit with the expectations of seeing and learning about the latest […]

Case Study: KAPP Technologies

The Challenge Fulton Precision Industries, Inc., operates a 78,000 square-foot manufacturing facility in McConnellsburg, Pennsylvania. Since 1995, Fulton has been […]

Terry McDonald: Site Safety

I hope everyone enjoyed his or her Fourth of July holiday. I did my best to not worry about the […]

Forging Ahead for Gear Applications

The challenges facing today’s designers grow with each passing year. The global market provides for a more competitive stage, creating […]

Terry McDonald: Site Safety

Summer is finally here! We will all enjoy the nice warm weather and the pleasures of the outdoors, but summer […]

New Powder Applications

Powder Metallurgy is a proven technology to produce high strength gears and tailored gear shapes for both automotive and industrial […]

The Sensitive Side of Computer-Aided Design

Context sensitive assistance facilitates the integration of design and manufacturing. Context sensitive assistance in computer aided design systems may be […]

Terry McDonald: Site Safety

In last month’s column I stated my belief that safety could actually be a profit center. It seems that I […]

Softhoning for Hard-Turned Steel Gears

Introduction Most applications reserved for flexible honing tools have restricted themselves to removing peaks, torn and folded metal, or other […]

An Elementary Guide to Gear Inspection

Gear inspection begins with the everyday tasks on the shop floor and extends into the manufacturing laboratory for complex analytical […]

The Attributes of Loaded Gear Tooth Modeling: Part Two

As I mentioned in the first installment of this article (please see June 2005 issue of Gear Solutions magazine), I’m […]

The Attributes of Loaded Gear Tooth Modeling: Part One

Figures 1-14 courtesy of The Gleason Works On numerous occasions during a career with gears, I’ve had the opportunity to […]

Terry McDonald: Site Safety

Safety as a profit center? Is it true that a company that practices good safety procedures can actually have a […]

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