Stress in Diamond-Coated Cutting Tools
Diamond coatings have been increasingly used in cutting-tool applications. Coating delamination is the major tool failure mode and occurs due […]
The Rules for Successful Rotary Broaching
The process of rotary broaching has been around for a long time, but there are still many machinists in the […]
Measuring Excellence in Polymer Gearing
At Kleiss we refer to polymer gear making as a “subtle science and exacting art,” and 20 years of experience […]
Case Study: Allison Transmission Test Drives Gleason Genesis
Somewhere in Europe a driver is enjoying his new Renault refrigerated truck, and the particularly quiet, smooth–shifting automatic transmission running […]
Straight Bevel Gears on Phoenix Machines Using Coniflex Tools
Manufacturing of straight bevel gears was in the past only possible on specially dedicated mechanical machines. Such machines are by […]
Surface Hardening: Hard Turning or Grinding?
Hard turning and grinding are competing finishing processes for the manufacture of precision mechanical components such as bearings, gears, cams, […]
Face-off: Face Hobbing vs. Face Milling
Less than 10 years ago the selection of machinery was a system decision; presently continuous indexing (face hobbing) and single […]
Turbo – Abrasive Machining for Edge and Surface Finishing
Turbo-Abrasive Machining [TAM] is a mechanical deburring and finishing method originally developed to automate edge finishing procedures on complex rotationally […]
Gaining the Edge in CBN Tool Performance
Users of “superhard” materials such as CBN (cubic boron nitride) in cutting tools commonly believe that chamfering — also known […]
A Novel Hob Design for Precision Involute Gears Part II
Abstract This paper is aimed at the development of a novel design of precision gear hob for the machining of […]
New Links in the Production Chain
The form grinding process has dramatically increased the efficiency of gear grinding machines, and consequently the productivity of gear shops. […]
Workholding Made Simple
In the past, generations lived from cradle to grave with little noticeable difference in lifestyle. Today, as you well know, […]
Taking Hold with Hydraulics
For over 60 years Hydra-Lock Corporation has been the leader in hydraulic work and tool holding. We are the originators […]
A Novel Hob Design for Precision Involute Gears Part I
Abstract This paper is aimed at the development of a novel design of precision gear hob for the machining of […]
The Art and Science of Broaching
Broaching is one of the most productive and precise metal-cutting operations performed today. It’s also one of the most misunderstood. […]
CASE STUDY: Advent Tool & Manufacturing Inc.
Well known for its specialization in indexable and solid carbide thread and form milling tools, Advent Tool and Manufacturing has […]
New Technologies in Analytical CNC Gear Inspection
The value of analytical gear measurement grows as advances in technology allow gears to be measured in ways that help […]
Gear Inspection: Troubleshooting Tips
In the June 2005 issue of Gear Solutions we presented an article titled “An Elementary Guide to Gear Inspection,” which […]
The ABCs of CBN Grinding
As with all work, there’s a right tool for every job. In manufacturing, successful machining depends on sharp, well-maintained cutting […]
The Methadology of Modified Crowning
Is there anything that can still be considered new in bevel gear tooth theory? Most experts in the transmission layout […]



































