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Case Study: KAPP Technologies

The Challenge Fulton Precision Industries, Inc., operates a 78,000 square-foot manufacturing facility in McConnellsburg, Pennsylvania. Since 1995, Fulton has been […]

The Fundamentals of Honing Filtration

In today’s manufacturing environment it is essential that every process be as efficient and cost effective as possible. Operating costs […]

Terry McDonald: Site Safety

Next month we will be attending GEAR EXPO in Detroit with the expectations of seeing and learning about the latest […]

Terry McDonald: Site Safety

I hope everyone enjoyed his or her Fourth of July holiday. I did my best to not worry about the […]

Forging Ahead for Gear Applications

The challenges facing today’s designers grow with each passing year. The global market provides for a more competitive stage, creating […]

New Powder Applications

Powder Metallurgy is a proven technology to produce high strength gears and tailored gear shapes for both automotive and industrial […]

The Sensitive Side of Computer-Aided Design

Context sensitive assistance facilitates the integration of design and manufacturing. Context sensitive assistance in computer aided design systems may be […]

Terry McDonald: Site Safety

Summer is finally here! We will all enjoy the nice warm weather and the pleasures of the outdoors, but summer […]

Terry McDonald: Site Safety

In last month’s column I stated my belief that safety could actually be a profit center. It seems that I […]

An Elementary Guide to Gear Inspection

Gear inspection begins with the everyday tasks on the shop floor and extends into the manufacturing laboratory for complex analytical […]

The Attributes of Loaded Gear Tooth Modeling: Part Two

As I mentioned in the first installment of this article (please see June 2005 issue of Gear Solutions magazine), I’m […]

Softhoning for Hard-Turned Steel Gears

Introduction Most applications reserved for flexible honing tools have restricted themselves to removing peaks, torn and folded metal, or other […]

Terry McDonald: Site Safety

Safety as a profit center? Is it true that a company that practices good safety procedures can actually have a […]

Successful Plastic Gear Conversions

The conversion of a steel gear set to plastic is not a slam-dunk operation. A gear designer who is proficient […]

Rapid Stress Relief and Tempering

Stress relief and tempering are important processes, but they are still conducted much as they have been for the past […]

The Attributes of Loaded Gear Tooth Modeling: Part One

Figures 1-14 courtesy of The Gleason Works On numerous occasions during a career with gears, I’ve had the opportunity to […]

Terry McDonald: Site Safety

Last month’s column was on how to go about creating a safety manual. In that column I listed a large […]

Safety Tips for Handling Industrial Lubricants

Workplace accidents and safety incidents can be prevented. Post-accident investigations reveal that many of these mishaps could have been avoided […]

It’s All on the Surface

As manufacturers look to reduce cycle times, costs, and to improve the life of their products, many variables are considered […]

Terry McDonald: Site Safety

A friend mentioned recently that he had been assigned the job of writing a safety manual for his gear cutting […]

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