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Side Fit Spline Profiles

Splines are necessary for many reasons. In addition to transmission of torque, spline profiles are used to find and centralize […]

Actual vs. Effective Involute Tooth Size

While splines have been manufactured for decades, they still seem to perplex the manufacturing engineer who is trying to insure […]

Extending Gear Life with Synthetic Lubricants

Petroleum oils may always have a place in the world of gearing, but as mechanisms run hotter and faster, quality […]

Polyglycols for Lubricating Large Gear Drives

Introduction In modern-day gear technology, the lube oil used is an important element of the gear’s overall design. Increasingly stringent […]

The Power of Powder

Market demand for more cost-effective processes to produce higher-performance product continues to increase. To meet this reality, manufacturers who often […]

Form Rolling for Finishing Powder Metal Gears

In this article we introduce a finish rolling process for sintered Fe alloy gears using a new CNC form rolling […]

Determining the Source of Gear Whine Noise

Gear whine noise, particularly in consumer products such as motor vehicles and appliances, is an important and annoying problem. This […]

The Basics of Brush Deburring

Today’s marketplace offers a wide spectrum of needs for all types of manufacturers: from the job shops needing quick and […]

Fine Pitch Powder Metal Gears Using Stainless Steel Alloys

While the AGMA Powder Metallurgy gear committee has referenced 48 pitch as a working limit for fine pitch powder metal […]

Staying Aloft as an Aerospace Supplier

It’s no secret that the pressure to reduce input costs has led prime aerospace manufacturers to reexamine each element in […]

Direct Gear Design Drives Performance

Modern gear design based on the gear rack generating process was introduced in the 19th century and remains the only […]

Inside The ISO Certification Process

Avon Gear Company commenced operations in 1974. The company started as a gear manufacturer in a 10,000 square-foot facility in […]

More MAAG for your Money

Since the last MAAG gear-shaping machine was built and delivered in 1990, it’s safe to say that the many outstanding […]

Transforming Design with Integrated Gear Software

S.M. “Jack” Marathe, the president of Universal Technical Systems, Inc., isn’t exactly modest when he talks about the power and […]

High-Performance Grinding Solutions for Small or Large Lots

It used to be that if you needed to grind gears, your decision was limited to a slow-form grinder that […]

The Whirling Process for Improved Worm Gears

Worm designs and manufacturing methods have changed very little over the past half century. Finishing a worm in soft material […]

Nachi’s Dry-Cutting Philosophy

As with all manufacturing processes, the focus remains on piece cost and workpiece quality. Piece cost is primarily composed of […]

Mira, Mira

Cost pressures, qualitative increases, and tribological and size-limiting demands are just four of the factors that have clearly characterized the […]

Reinventing the Wheels at Gleason Cutting Tools Corporation

Gear designers around the world are seeking to increase their use of hardened gears to squeeze optimum performance out of […]

The Simultaneous Dual Frequency Method of Inductive Gear Hardening

Inductive surface hardening is an attempt to harden only the surface of a structure without affecting the inner portions of […]

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