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Reverse Engineering the Right Way

Reverse engineering — the deconstruction and analysis of an object for the purpose of constructing a copy or replacement of […]

Control Solutions for Maximized Manufacturing

American gear manufacturing companies are under increasing pressure to maximize productivity while reducing cost and obtaining consistent quality parts in […]

An Animated Approach to Plotting Profiles

Trochoid Spiral (TS) and Epitrochoidal Spiral (ETS) curves and special flash animations were developed by the author in 2004 and […]

A New Standard in Gear Inspection

In the June 2005 issue of Gear Solutions magazine we presented an article entitled “An Elementary Guide to Gear Inspection.” […]

Case Study: KAPP Technologies

The Challenge Fulton Precision Industries, Inc., operates a 78,000 square-foot manufacturing facility in McConnellsburg, Pennsylvania. Since 1995, Fulton has been […]

The Sensitive Side of Computer-Aided Design

Context sensitive assistance facilitates the integration of design and manufacturing. Context sensitive assistance in computer aided design systems may be […]

The Attributes of Loaded Gear Tooth Modeling: Part Two

As I mentioned in the first installment of this article (please see June 2005 issue of Gear Solutions magazine), I’m […]

An Elementary Guide to Gear Inspection

Gear inspection begins with the everyday tasks on the shop floor and extends into the manufacturing laboratory for complex analytical […]

Rapid Stress Relief and Tempering

Stress relief and tempering are important processes, but they are still conducted much as they have been for the past […]

The Attributes of Loaded Gear Tooth Modeling: Part One

Figures 1-14 courtesy of The Gleason Works On numerous occasions during a career with gears, I’ve had the opportunity to […]

Grinding Guidelines for Superior Surfaces

During the past year the gear industry has seen growth in hard machining, a trend which is expected to continue […]

Designing Gears Through the Years

In the past 50 years, we’ve certainly come a long way in terms of our gear design and problem-solving capabilities. […]

An Optimized Approach to Straight Bevel Gear Design

The optimal — or “rational” — design of gears can be a challenge due to the high number of variables, […]

Superior Grinding: Design by Drake

Sometimes a new machine is just destined to happen. Markets evolve, new technologies emerge, and an experienced machine tool builder […]

KAPP’s Combined Process for Automotive Applications

The KAPP Group has recently introduced a combined process for the hard finishing of transmission gears for the automotive industry […]

Precision and Automation Reign at Reishauer

The last two decades have brought about an evolution in automotive gear manufacturing. It was apparent 10 years ago that […]

Moving Measuring to the Machine

Take a peek into the machining cells at progressive large-volume gear manufacturers these days and you’ll likely see more measuring […]

A New Design for Dry Hobbing Gears

In recent years, environmental safety requirements have been raised around the world, and many companies are seeking to acquire ISO14000 […]

Direct Digital Simulation Modeling

Direct Digital Simulation (DDS) is a universal method for computer modeling of gear design manufacturing and analyses. Unlike the commonly […]

Methods of Hob Maintenance

Deciding on the benefits of in-house hob sharpening depends on a number of factors that gear manufacturers are faced with […]

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