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Features

The Sensitive Side of Computer-Aided Design

Context sensitive assistance facilitates the integration of design and manufacturing. Context sensitive assistance in computer aided design systems may be provided by recognizing design...

New Powder Applications

Powder Metallurgy is a proven technology to produce high strength gears and tailored gear shapes for both automotive and industrial applications. Advances in powder...

Special Section: Keyseating

Mitts & Merrill Mitts & Merrill's desire to be the most innovative company in the keyseating and profiling market has resulted in a new generation...

An Elementary Guide to Gear Inspection

Gear inspection begins with the everyday tasks on the shop floor and extends into the manufacturing laboratory for complex analytical gear evaluation. Some, or...

The Attributes of Loaded Gear Tooth Modeling: Part Two

As I mentioned in the first installment of this article (please see June 2005 issue of Gear Solutions magazine), I'm very familiar with the...

Softhoning for Hard-Turned Steel Gears

Introduction Most applications reserved for flexible honing tools have restricted themselves to removing peaks, torn and folded metal, or other amorphous material created from...

Successful Plastic Gear Conversions

The conversion of a steel gear set to plastic is not a slam-dunk operation. A gear designer who is proficient in designing steel gears...

Rapid Stress Relief and Tempering

Stress relief and tempering are important processes, but they are still conducted much as they have been for the past 50 years. However, advanced...

The Attributes of Loaded Gear Tooth Modeling: Part One

Figures 1-14 courtesy of The Gleason Works On numerous occasions during a career with gears, I've had the opportunity to use the Gleason Loaded...

It’s All on the Surface

As manufacturers look to reduce cycle times, costs, and to improve the life of their products, many variables are considered in accomplishing this...

Safety Tips for Handling Industrial Lubricants

Workplace accidents and safety incidents can be prevented. Post-accident investigations reveal that many of these mishaps could have been avoided if personnel were more...

The Brilliance of Broaching

The broach process has been much-maligned in recent years due to a few myths and misconceptions. This article will try to reintroduce the validity...

The Whirling Process for Internal Threads

As an industry leader in the field of whirling technology, Leistritz has developed an innovative solution to machining difficult internal threads. The process, which...

A New Tool Steel for Hot Forming Gears

Hot forming operations like forging, extrusion, hot upsetting, piercing, and any other operations involving deformation of solid hot metal place difficult demands on tool...

Profile Relief and Noise Excitation in Helical Gears

Gear noise results from the gear mesh dynamic forces that are transmitted through the support shafts and bearings to the gear housing. There are...

Getting a Grip on Diaphragm Chucks

Sometimes the best way to get an answer is to simply ask a question, such as "what will using a diaphragm chuck add to...

TWIN Blade – A Cut Above the Rest

All classic stick-blade cutting processes require a blade geometry that subordinates itself to the requirements of a positive rake angle — approximately eight to15...

The Spin on Precision Spindle Technologies

The spindle is the heart of the machine tool, and the most significant component when it comes to making parts. The major theme...

Deburring, Defined

Gear deburring is a process that has changed substantially over the past 10 years. There have been advancements in the types of tools used...

Grinding Guidelines for Superior Surfaces

During the past year the gear industry has seen growth in hard machining, a trend which is expected to continue to progress, possibly...