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Flexible Automation Technology Enables Lean Production Processes at BJ-Gear

When asked how they envision a robot, most people either think of huge, unwieldy robots working in fenced off areas […]

Application of a Unique Anti-Wear Technology — Ion-Sulfurized Lubricating Gradient Material

History Of Ion-Sulfurized Lubricating Gradient Material (LGM) Technology In modern industry, large fraction of machinery components, including gears, splines, and […]

Molecular Decomposition Process = Electrochemical Assisted Precision Form Grinding

Introduction Molecular decomposition process is an electrochemical grinding process that has been refined to enable: • The removal of increased […]

Forging: 101

Introduction PeripWhen buyers must select a process and supplier for the production of a critical metal component, they face an […]

Influence of Central Members Radial Support Stiffness on Load Sharing Characteristics of Compound Planetary Gearsets

Abstract In this study, a non-linear dynamics model of Ravigneaux compound planetary gearsets which adopts the intermediate floating component is […]

The Efficiency of a Simple Spur Gearbox — Thermally Coupled Lubrication Model

Introduction The efficiency of drivetrain components is quickly becoming a significant research area pushed by the intensifying quest for improved […]

Application of ICME to Optimize Metallurgy and Improve Performance of Carburizable Steels

Introduction QuesTek Innovations LLC  (“QuesTek”) of  Evanston,  IL  uses  its  proprietary  Materials  by  Design® expertise and technology in conjunction with […]

An Approach to Find Optimal Topological Modification to Duplicate Tooth Flank Form of the Existing Gear

Recently, the cutting of bevel gears on universal five-axis milling machines has been widely accepted as a promising solution to […]

Powder Metallurgy of High Density Helical Gears

Powder Metallurgy is a proven technology to produce high strength gears for the automotive industry.  Advances in powder production, compaction, […]

Upgrading and Testing a 72,000 H.P. Gearbox

Another Day at the Gear Hospital Over the past 40 years, we have had many gearboxes come to our door […]

Gear Resonance Analysis and Experimental Verification Using Rapid Prototyped Gears

Weight reduction is of great importance in the design of gearing for aerospace applications. Natural resonance responses of the gear […]

Proactive Contamination Control for Industrial Gearing

No matter what industry you serve, there’s a good chance that gears and gearing are critical to your process. In […]

Gear Failure Analysis and Lessons Learned in Aircraft High-Lift Actuation

The high lift system of an aircraft, including trailing and/or leading edge slats/flaps, increases lift for takeoff, controls flight during […]

Finite Element Analysis of a Floating Planetary Ring Gear with External Splines

The design of a planetary ring gear is always a challenge due to the contradictive requirements it must comply with. […]

Medical Device Assembly Case Study: National Bearings

Overview A leading, U.S.-based medical device manufacturer was experiencing significant product failure. The surgical device, which included a plastic gear, […]

Purchasing Gear Lubricants: Be Careful When Playing the Numbers Game

An assumption has been made that anyone reading this has a basic knowledge of most gear types and their geometric […]

A New Standard Under Development: Specifying Powder Metallurgy Gears

In the early nineties, I was working at a transmission manufacturing facility in Indiana that made lawn and garden transmissions. […]

Failure Analysis of H13 Gear Blank Forging Dies

Forging is defined as the process of working hot metal into a desired shape by impact or pressure1. The hot […]

Improving Gearbox Reliability by Analyzing Axial Cracking on Bearings and Recommending a Solution

Introduction As the growth of wind energy continues, the average size and capacity of wind turbine generators is also increasing. […]

The Anatomy of a Lubrication Erosion Failure: Causation, Initiation, Progression, and Prevention-Part II

As a result of our evaluation of the pit type defects observed on all of the Cameron Pinion Shaft teeth, […]

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