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Case Study: Company: Wenzel / Customer: Gibbs Gears

The gear manufacturer Gibbs Gears, located in UK-based Stoke Mandeville, met the challenge and extended their machinery with a gear […]

Uncover Hidden Potentials in Hobbing

Companies in today’s competitive environment are always looking for opportunities to improve their manufacturing productivity. Turning, milling, and drilling operations […]

Cubitron II: Precision-Shaped Grain (PSG) Turns the Concept of Gear Grinding Upside Down

To date, grinding, according to the German DIN Standard 8580, is “machining with geometrically undefined cutting edges” while other machining […]

Topological Gear Grinding Methods

The word “topological” is often an over-used and misapplied adjective for design philosophies and manufacturing methods of gears. In the […]

ONLINE EXCLUSIVE: Case Study by Doc Ardrey

Allied Specialty Precision Gains Competitive Edge by Looking Past the Obvious Look beyond the obvious, and you may well find […]

A Unique Turning Application for Gear Manufacturers

From traditional hobbing machines to modern indexable carbide inserts, much has changed in gear technology over the years. As innovative […]

The Dynamic Art of Gear Broaching

Conventional Broaching: Be a Broaching “1%-Er” By Matt Egrin, President of Broaching Machine Specialties After giving a 15-minute plant tour of […]

Multi-Sensory Capability in Gear Inspection

In today’s competitive manufacturing environment, especially for products as specialized as gears, many of the world’s leading gear OEM’s and […]

Advances in Abrasive Technology for Grinding Gears from Solid

Past reviews of the status of grinding for the gear industry have inevitably focused on the process as one of […]

Economics of Machining Bevel Gears on Multi Tasking Machines

Bevel gears have been made for over 50 years. There have been several incremental improvements to the initial methods, but […]

Go Big, Go Indexable

Indexable carbide inserted tooling continues to push large gear productivity. As manufacturers of big gears are further pressured by increased […]

Gearing Up to a Better Chamfering and Deburring Process

As with any machining process, the manufacturing of gears by hobbing or shaping results in burrs on the front edge. […]

Squeezing Productivity Out of Gear Milling Operations

Gashing in gear milling applications is basically a slotting operation. Whether it is a gear tool such as a CoroMill® […]

Hobbing Large Gears with Custom Workholding Let ROI Blossom

Savvy gear manufacturers not only look at new machines and cutting tools but also focus on and invest in their […]

Micro Skiving: Precision Finishing of Hardened Small Diameter Fine Module/Pitch Gears, Splines, and Serrations

The skiving process, which means “to slice,” with respect to cylindrical spur and helical gears and some limited spline hobbing […]

Add Big Gear Sets to the Multi-Tasking List

Many shops increasingly incorporate full 5-axis multi-tasking machine tool technology because it allows them to handle any kind of part […]

Complex Form Grinding Technology for Advanced Abrasive Technology

The grinding industry is seeing major advances in abrasive technology and in the machine tool capabilities to enable this technology […]

Good Things Need Some Time

On March 1st, 1910, Wilhelm von Pittler registered a patent that was to revolutionize the manufacture of internal gears. His […]

Meeting the Challenges of Measuring Large Parts

Overall Equipment Layout Even though the measuring principles on very large equipment are the same or similar to small ones, […]

Case study: The Gleason Works

The Gleason Works sought to create a dynamic, torque-controlled lapping solution with responsive, real-time feedback to create better quality gears […]

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