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Broach Masters / Universal Gear Co.

At Broach Masters all Spline & Gear Broaches are ground on state of the art CNC equipment. We specialize in […]

A New Wave in Virtual Machining

The custom nature of gears and the high cost of cutting tools have continued to put pressure on manufacturers to […]

Simulation of Hobbing and Generation Grinding To Solve Quality and Noise Problems

Due to its high productivity and accuracy, generation manufacturing of gearing is widely used in gear production [1, 2]. When […]

New Hobbing Solutions for Faster Production of Automotive Transmission Gears

Today’s consumers take for granted that their cars’ transmissions — whether manual, automatic, or differential, luxury or entry level — […]

Changing the Game with an Innovative Machine Concept: Dry Hard-Gear Finishing

Despite the many high-speed, high-torque direct-drive technologies developed over the past years, the overall efficiency of gearboxes is still state-of-the-art. […]

TOOLING & WORKHOLDING: Making the Most of G90’s Advantages

In his article, “Uncover Hidden Potentials in Hobbing,” which appeared in the June 2014 issue of Gear Solutions, Dr. Friedrich […]

Involute Spiral Face Couplings and Gears: Design Approach and Manufacturing Technique

Introduction Face gears typically have a straight or skewed tooth line and varying tooth profile in normal cross section at […]

What do ZOLLER and a simple gear have in common? Both are proven in use and high efficiency.

Introduction Gears have existed for over 2000 years and are an indispensable part of today’s technology. Whether in the car, […]

UNIMILL: Prototype and Small Batch Bevel Gear Manufacturing

Manufacturing of spiral bevel and hypoid gears can be conducted in several ways. The following methods are commonly known: • […]

Uncover Hidden Potentials in Hobbing

Companies in today’s competitive environment are always looking for opportunities to improve their manufacturing productivity. Turning, milling, and drilling operations […]

ONLINE EXCLUSIVE: Case Study by Doc Ardrey

Allied Specialty Precision Gains Competitive Edge by Looking Past the Obvious Look beyond the obvious, and you may well find […]

Go Big, Go Indexable

Indexable carbide inserted tooling continues to push large gear productivity. As manufacturers of big gears are further pressured by increased […]

Hobbing Large Gears with Custom Workholding Let ROI Blossom

Savvy gear manufacturers not only look at new machines and cutting tools but also focus on and invest in their […]

Contemporary Gear Pre-Machining Solutions

Depending on annual production volumes, batch sizes, and workpiece geometry, several gear manufacturing technologies are used for industrial gear production. […]

A New Material for High-Speed Hobbing

Without them, our world would not move. Watches, cars, boats, wind turbines—they are all driven by gears. For more than […]

A New Paradigm in Gear Hobbing

The transmission of rotating movements without gear wheels is unthinkable. Whether in mechanical engineering, in automotive and transport technology, in […]

Single-Source Solutions

The quality requirements of the automotive industry for gears and transmissions are rising steadily. Compact designs and the trend toward […]

Gear Tooth Fillet Profile Optimization

Historically, gear geometry improvement efforts were concentrated on the working involute flanks. They are nominally well described and classified by […]

Case Study: Allison Transmission Test Drives Gleason Genesis

Somewhere in Europe a driver is enjoying his new Renault refrigerated truck, and the particularly quiet, smooth–shifting automatic transmission running […]

Face-off: Face Hobbing vs. Face Milling

Less than 10 years ago the selection of machinery was a system decision; presently continuous indexing (face hobbing) and single […]

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