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KAPP’s Combined Process for Automotive Applications

The KAPP Group has recently introduced a combined process for the hard finishing of transmission gears for the automotive industry […]

Precision and Automation Reign at Reishauer

The last two decades have brought about an evolution in automotive gear manufacturing. It was apparent 10 years ago that […]

As the Worm Turns… Toward Rolling

Cylindrical die worm rolling is a proven high-speed process which can produce precise worms with excellent surface finish and high […]

Moving Measuring to the Machine

Take a peek into the machining cells at progressive large-volume gear manufacturers these days and you’ll likely see more measuring […]

A New Design for Dry Hobbing Gears

In recent years, environmental safety requirements have been raised around the world, and many companies are seeking to acquire ISO14000 […]

Direct Digital Simulation Modeling

Direct Digital Simulation (DDS) is a universal method for computer modeling of gear design manufacturing and analyses. Unlike the commonly […]

The Fundamentals of Face Driving

Ever-increasing demands on manufacturers to improve productivity and quality have led to the need for faster and more accurate machine […]

Methods of Hob Maintenance

Deciding on the benefits of in-house hob sharpening depends on a number of factors that gear manufacturers are faced with […]

Gear Opinions: Marriage, Love and War

Just as it is with most things in life–including marriage and military operations–both clear communications and the collection of the […]

Bladerunner 3F

In the past five years, dry-cutting technology has steadily moved to dominate production of automotive hypoid gearsets in the United […]

Sophisticated Software for Real-Time Data Retrieval

In an age of information systems, we have immediate access to everything from our e-mail to the Internet. Gear manufacturers […]

Side Fit Spline Profiles

Splines are necessary for many reasons. In addition to transmission of torque, spline profiles are used to find and centralize […]

Actual vs. Effective Involute Tooth Size

While splines have been manufactured for decades, they still seem to perplex the manufacturing engineer who is trying to insure […]

The Basics of Brush Deburring

Today’s marketplace offers a wide spectrum of needs for all types of manufacturers: from the job shops needing quick and […]

Form Rolling for Finishing Powder Metal Gears

In this article we introduce a finish rolling process for sintered Fe alloy gears using a new CNC form rolling […]

PVD Coatings for Improved Gear Production

Low-temperature Physical Vapor Deposition (PVD) coatings show proven functionality, both in increasing the performance of cutting tools used to machine […]

Direct Gear Design Drives Performance

Modern gear design based on the gear rack generating process was introduced in the 19th century and remains the only […]

High-Performance Grinding Solutions for Small or Large Lots

It used to be that if you needed to grind gears, your decision was limited to a slow-form grinder that […]

The Whirling Process for Improved Worm Gears

Worm designs and manufacturing methods have changed very little over the past half century. Finishing a worm in soft material […]

More MAAG for your Money

Since the last MAAG gear-shaping machine was built and delivered in 1990, it’s safe to say that the many outstanding […]

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