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Better Broaching through Process Control

Is your broaching process capable and predictable? Many are not. This article will discuss why and how performance metric based […]

Hard Fact of Hard Rack Milling

Rack gears used for rack and pinion assembly are often hardened to increase durability. In most cases a finish grinding […]

Predicting Hypoidcontact Conditions

Problems are often encountered in the design of automotive drive axles, since hypoid gear sets are very sensitive to the […]

Gleason Aces the Mercedes Test

It seems that Mercedes-Benz design engineers never stop searching for ways to improve performance, passenger safety, and comfort. The recent […]

Wear Mechanisms of HSS Cutting Tools

1: Introduction Metal cutting puts extreme demands on the tool and tool material through conditions of high forces, high contact […]

The Rules for Successful Rotary Broaching

The process of rotary broaching has been around for a long time, but there are still many machinists in the […]

Case Study: Allison Transmission Test Drives Gleason Genesis

Somewhere in Europe a driver is enjoying his new Renault refrigerated truck, and the particularly quiet, smooth–shifting automatic transmission running […]

Straight Bevel Gears on Phoenix Machines Using Coniflex Tools

Manufacturing of straight bevel gears was in the past only possible on specially dedicated mechanical machines. Such machines are by […]

Face-off: Face Hobbing vs. Face Milling

Less than 10 years ago the selection of machinery was a system decision; presently continuous indexing (face hobbing) and single […]

Gaining the Edge in CBN Tool Performance

Users of “superhard” materials such as CBN (cubic boron nitride) in cutting tools commonly believe that chamfering — also known […]

A Novel Hob Design for Precision Involute Gears Part II

Abstract This paper is aimed at the development of a novel design of precision gear hob for the machining of […]

A Novel Hob Design for Precision Involute Gears Part I

Abstract This paper is aimed at the development of a novel design of precision gear hob for the machining of […]

The Art and Science of Broaching

Broaching is one of the most productive and precise metal-cutting operations performed today. It’s also one of the most misunderstood. […]

CASE STUDY: Advent Tool & Manufacturing Inc.

Well known for its specialization in indexable and solid carbide thread and form milling tools, Advent Tool and Manufacturing has […]

The Methadology of Modified Crowning

Is there anything that can still be considered new in bevel gear tooth theory? Most experts in the transmission layout […]

Case Study: Conicity Technologies

With a reputation for manufacturing some of the strongest and quietest automobile axle assemblies, production at the Getrag Axle Plant […]

Evolution through Innovation

Its name has multiple meanings, having to do with such tenets as self sufficiency and entrepreneurial will. Founded by Kohki […]

Advances in Single-Pass Bore Finishing

The single-pass bore finishing process was originally developed to improve the bore quality of cast iron components, such as hydraulic […]

A Revolution in Hobbing Technologies

In a market that has not seen any truly revolutionary changes in decades, LMT-Fette is pushing the long overdue evolution […]

SPECIAL SERIES | Layout Guides Part 3: Hypoid Gear Teeth

This is the third of a three-part series of instructions to assist engineering designers and detailers with the process of […]

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