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Archives October 2019

Archives

October 2019

FEATURES

Sona BLW

With advanced engineering at the core of its forging and gear divisions, Sona BLW
is constantly tackling demands while developing and implementing solutions for its customers.

Sona BLW CEO Sunjay Kapur proudly says his father, the founding chairman, had gears in his blood. And for a company whose offerings include the sale of 60 million gears and more across the globe, that statement might be the perfect way to describe the force behind the company’s worldwide success. “Today, we make 147 […]
Kenneth Carter

Root cause for noise excitation in geometrically-accurate (perfect) parallel-axes gearing

Theoretically, geometrically-accurate gearing that features zero base pitch variation promise to be noiseless, as no noise is produced by the gear mesh. In reality they can be noisy.

Gears are extensively used to transmit a rotation from a driving shaft to a driven shaft. Depending on the gear application, various configurations of the gear-shaft axes are distinguished. In the general case, gear-shaft axes cross one another; in one particular application, the gear shaft axes intersect one another; finally, in another particular application, the […]
Dr. Stephen P. Radzevich Ph.D., Dr. (Eng) Sci.

Using simulation to evaluate part green shape to reduce distortion during plug quenching

The commercially available heat-treatment simulation software, DANTE, has been used successfully to improve heat-treat processes and steel-part characteristics; this case study follows an example of applying the software to evaluate a real-world challenge.

Determining the heat-treatment geometry (green shape) for complex gears is not a trivial task. Mass distribution becomes critical in determining the uniformity of heat removal, and subsequently, the uniformity of solid-state phase transformations. The uniformity of transformation directly affects the distortion after quenching. For decades, distortion control during heat treating has been based on experience. […]
Justin Sims, Charlie Li, B. Lynn Ferguson

Filling Some Gaps in Spline Design Guidelines: Centering, Friction, and Misalignment

This paper provides an accurate method for calculating radial loads transmitted by straight-sided splines by means of the effective pressure angle calculation, enabling more accurate hoop-stress calculation for these splines.

Editor’s note: At the author’s request, some statements have been removed for clarity since the article was originally published in October, 2019. International spline standards such as ISO 4156, ISO 14, ANSI B92.2, and SAE J499a have detailed definition of two-dimensional spline geometry but cover only the most basic axial effects such as helix error. Other […]
Stephen McKenny

DEPARTMENTS

Q&A with MPT Expo attendees

The Motion + Power Technology Expo 2019 is scheduled to hit Detroit, Michigan, October 15-17. The show will bring thousands of industry experts and insiders to the Motor City, where they will be on hand with knowledge to take gear manufacturing and more into 2020 and beyond. Gear Solutions reached out to several exhibitors and […]
Gear Solutions staff

Quench system monitoring requirements in AMS 2759G

Determining the minimum hardness required by AMS 2759G requires attention to the specific hardenability curve of the specimen material and proper equipment maintenance.

AMS 2759G Heat Treatment of Steel Parts, General Requirements [1] was adopted April 23, 2019. This important aerospace specification governs the heat treatment of aerospace parts and incorporates a number of changes related to testing the quenchant and, most importantly, the quenching system. Previously, this specification only focused on the quenchant and did not look […]
D. Scott MacKenzie, Ph.D., FASM

Tips to increase vibratory performance during gear polishing

An attentive eye and some simple fixes will keep things going when there are issues during the process.

In our final article in this series on gear polishing using vibratory equipment, let’s take a look at some troubleshooting tips to increase the efficiency of your vibratory equipment’s performance. Vibratory media of choice Choose the least abrasive media possible, or better yet a high-density, non-abrasive media if you are using an isotropic finishing chemistry […]
William P. Nebiolo

Gear mesh and tooth modifications 

The involute gear form allows for a fluid mesh of the teeth as they slide along one another.

As we march through this thing that we all call life, we look to find our perfect partner — that singular person that perfectly meshes with our personality, improves our weaknesses, and complements our strengths. Sometimes we will make enhancements to our physical self in order to iron out some of our perceived surface flaws. […]
Brian Dengel

NEWS

ANCA launches latest generation of ToolRoom RN34 software

ToolRoom RN34 is the latest generation of ANCA’s successful software package specially designed for the aerospace, die mold, general machining, and power generation industries. “ToolRoom RN34 is aimed to be the differentiator among many suppliers of endmill manufactures in the industry by allowing customers to design complex geometries through software to achieve increased tool life, […]
October 31, 2019

L. S. Starrett expands benchtop hardness testing line

The L.S. Starrett Co., a leading global manufacturer of precision measuring tools and gages, metrology systems and more, has significantly expanded its line of benchtop hardness testers, adding seven Rockwell systems, eight Vickers systems, and one Brinell system — a total of 16 new testers. “From basic analog and manual control, to advanced digital and […]
October 11, 2019

Gear Motions to introduce non-backdriveable gearbox technology

 Gear Motions, a leading precision gear manufacturer, will exhibit at the Motion + Power Technology Expo (MPT Expo) Oct. 15-17, 2019. During the event, the company will introduce new, non-backdriveable gearbox technology. Attendees can view demonstrations of the never-before-seen, patented technology at the Gear Motions’ Booth #3531.  At MPT Expo, Gear Motions will also unveil […]
October 11, 2019

Starrett salutes goods made in America in special edition brochure

The L.S. Starrett Company, a leading global manufacturer of precision measuring tools and gages, metrology systems, and more, has recently released an engaging special-edition brochure that heralds the company’s history and commitment to American-made quality and innovation. The 18-page brochure includes overviews of Starrett’s five U.S. manufacturing facilities where thousands of Starrett Precision tools, metrology […]
October 11, 2019

McKernin named sales, marketing director at United Stars

United Stars, Inc. appointed Michael McKernin as the Gear Group Sales and Marketing Director during the summer. With 35 years in the gear industry, McKernin brings experience in all aspects of gear engineering, manufacturing, and sales. He will lead the value-added strategy to continue customer relations, offer solutions and products along with broadening the end-user […]
October 11, 2019

2020 vision moving United Tool Supply into sixth decade

United Tool Supply, which started as an industrial supply business, transformed seemingly overnight in the mid-1980s to a manufacturing company with the birth of the Unite-A-Matic™ PD inspection gauge, a turn-of-the-decade concept at the time. The original Unite-A-Matic OD DOB gauge evolved into an ID model and a bench top model for OD gear inspection. […]
October 11, 2019

Hexagon showcases world class 3D scanning solutions at WESTEC 2019

Hexagon’s Manufacturing Intelligence division scheduled a display of its world class 3D scanning solutions at WESTEC 2019. Hexagon featured the new-to-market RS6 Laser Scanner and the 3D scanning laser tracker, the Leica Absolute Tracker ATS600. The RS6 Laser Scanner delivers extremely high-density point-cloud data collection at high speeds and high accuracy. With a scan line of 150 millimeters […]
October 11, 2019

Klingelnberg to present non-gear solutions at MPT Expo

Machine manufacturer Klingelnberg will be using the U.S.-based Motion + Power Technology Expo (formerly known as Gear Expo) platform for an intensive professional exchange of equals. The trade show will be October 15-17 in Detroit. Not only will visitors to Booth #3631 encounter a team of experts who are available for technical discussions, but Klingelnberg […]
October 11, 2019

Hardinge introduces Bridgeport XR1000 milling solution

Hardinge, Inc., a leading international provider of advanced metal-cutting tool solutions and accessories, offers the new and improved Bridgeport® XR1000 vertical machining center. As an upgrade to its Bridgeport vertical milling machine line, the XR1000 offers a high-quality, rugged, and powerful machining center developed for tough machining applications well-suited to meet any manufacturing challenge you might be […]
October 11, 2019

Vanta™ Element handheld XRF analyzer offers fast ID at an affordable price

The new Vanta™ Element X-ray fluorescence (XRF) analyzer offers the essential features that the Vanta series is known for — speed, reliability, ruggedness, connectivity, and smartphone-like ease of use — in a cost-effective model. Easy to learn, fast to use, and weighing 2.9 pounds (1.32 kilograms), the Vanta Element analyzer is up to the challenge of all […]
October 11, 2019

Gary Brown celebrates 30 years at helm of Heule Tool Corporation

Gary Brown, president and general manager of Heule Tool Corporation in Loveland, Ohio, recently celebrated his 30th anniversary with the company. Brown began working for Heule in August 1989, shortly after earning his engineering degree from Miami University in Oxford, Ohio. At that time, Heule Werkzeug AG had just established its first subsidiary in North America, […]
October 11, 2019

Luren Precision Co. changes name to Matrix as part of rebranding

In order to advance the development of the company and improve brand awareness, Luren Precision Co. has changed the company name to Matrix Precision Co., Ltd. The change took place in June. Company officials see this as an opportunity to serve its customers better, while appreciating the support they have gotten as Luren Precision. The […]
October 11, 2019

Richard Geiss GmbH puts focus on solvent monitoring and care

No fewer than three new products will be presented by Richard Geiss GmbH, Offingen (Bavaria), at the parts2clean 2019 trade fair October 22-24 in Stuttgart: the newly developed Cleanstab S stabilizer, the GEISS Digital Indexer, and the RG PROTECT 160 corrosion protection concentrate. In addition to its latest innovations, the solvent specialist will also be […]
October 11, 2019

Dillon Jaws’ easy-locating features reduce set-up times, aids performance  

Soft jaw blanks from Dillon Jaws have an easy-locating feature which helps to reduce set-up times, aid concentric performance, provide better chuck balance, and ensure longer jaw life due to the increased accuracies. A milled surface on the jaw end, opposite to the clamping surface, serves as a location point for positioning the counter-bored holes […]
October 11, 2019

Big Kaiser moves production of CAT50 Smart Damper

In order to offer more flexibility to customers, Big Kaiser, a global leader in high-performance tooling and systems for metalworking industries, has moved production of its CAT50 milling adapters to the U.S. The product performance and design will not change, but the move allows for more variation and faster delivery of special lengths for specific […]
October 11, 2019

Heller Machine Tools partners with Ellison Technologies

Heller Machine Tools is changing its business model in the North American market. For the first time, Heller has moved to both direct and distribution sales and service — providing customers with a more local interface that can provide sales, engineering, and customer support via a new distribution network and still maintain Heller’s existing direct […]
October 11, 2019

ZF Electronic launches hinged guard safety interlock switches

ZF Electronic Systems is introducing Steute’s Series ES 95 SB safety interlock switch designed expressly for monitoring hinged machine guards or access doors which must be closed to ensure safety. Positive-break NC contacts assure circuit interruption upon opening of the guard/access door. Units feature a rugged, fiberglass-reinforced, UL94-V0 thermoplastic housing; a 4 x 90° rotatable […]
October 11, 2019

Mazak to showcase latest in advanced manufacturing at SEMA

Mazak Corporation will feature the latest of its advanced machine tool technology at the Specialty Equipment Market Association (SEMA) show in Las Vegas November 5-8. Visitors to Booth 10521 will be able to experience how Mazak’s simple but innovative machine tool technology, namely the VC-300A/5X and the QUICK TURN 200MSY, can transform part-production operations and […]
October 11, 2019

Innovative software offers monitoring for CNC transfer machines

Innovative new application software from NUM enables users of high throughput, multi-process CNC machine tools to implement process monitoring without incurring any additional hardware costs. The software is likely to be of especial interest to users of high-end production systems such as transfer machines, where even relatively small operating issues can rapidly escalate into much […]
October 11, 2019

Bevel gear calculation more precise with KISSsoft and GEMS

Calculation of scuffing for bevel and hypoid gears has been enhanced in KISSsoft Release 2019 (module ZC2, ZC9) according to the current edition of the draft ISO/DTS 10300-20:2018. For the first time, this standard uses a more precise calculation of the equivalent cylindrical gear and thus enables a significantly more accurate prediction of scuffing damage, especially […]
October 11, 2019

MC Machinery to demo several new machines at FABTECHl show

New automation and machines will be on display at MC Machinery Systems’ booth A2923 at this year’s FABTECH show, November 11-14 in Chicago. The Advanced 800 eX-F Series fiber laser will be on display with upgraded ASTES4 automation. This fiber laser features key technologies to amplify overall machine sophistication and speed, including the M800 control […]
October 11, 2019

Exact Metrology attends Canton High School career expo

The Canton Area Chamber of Commerce, U of I Extension, Spoon River College, and SIU School of Medicine recently hosted the Canton Career Expo at Canton High School. This was the largest career event at Canton High School with participation from 45 area employers. During each rotation, presenters gave an overview of their profession, answered […]
October 11, 2019

Liebherr offers economic alternatives for grinding processes

For many applications, generating grinding with corundum is a good solution, but this abrasive also has certain disadvantages for some applications. Grinding special geometrical modifications could, for example, have a negative effect: The modifications would then have to be integrated in the tool completely or partially via the dressing process in the machine. On one […]
October 11, 2019

United Grinding launches Motion blog to share company’s expertise

Manufacturing is continuously changing, and manufacturers need to stay ahead of the curve to be successful. To ensure they do, United Grinding North America has launched a new blog called Motion to provide a convenient one-stop source for United Grinding North America’s wide range of knowledge, experience, and expertise. Motion blog will feature insights into […]
October 11, 2019

Klingelnberg gains major reduction in cylindrical gear measurement time

Klingelnberg Optical Metrology successfully combines the advantages of tactile and optical measurement in one system. With the precision of the tactile 3D Nanoscan and the speed of the optical HIspeed optoscan, Klingelnberg precision measuring centers are ideally equipped to handle all measurement tasks. Now, the development engineers at Klingelnberg have gone one step further. Through […]
October 11, 2019

DISCOVER 2019 to provide enhanced training, service, digital capabilities

DISCOVER 2019, the industry’s largest private manufacturing event, will offer visitors a chance to experience Mazak Corporation’s wide range of productivity-enhancing digital solutions. Those range from powerful Smooth Technology solutions to the latest in training and machine connectivity methodologies. The event is November 5-7 and November 12-13 at the company’s North American Manufacturing Headquarters in […]
October 2, 2019

Gehring to host Technology Days workshops

Gehring Technology Days brings together experts in the field of honing technology, coatings, coolants, digital solutions, and more. The event in Plymouth, Michigan, will be October 15-16, 2019. Industry experts will discuss and propose solutions to advance manufacturing scenarios. Featured speakers include: Mike Langley, Gehring L.P. Hamed Ghaednia, Gehring L.P. Ricardo Cruz, Oerlikon Metco. Donald […]
October 2, 2019

Cummins Inc.’s Rohit Saha Named SAE/AEM Outstanding Young Engineer

Rohit Saha, machine simulation-senior technical specialist with Cummins Inc., has received the SAE/AEM Outstanding Young Engineer award for 2019. The Association of Equipment Manufacturers (AEM) and SAE International established the award in 1996 to recognize an outstanding young engineer in the off-highway or powerplant industry. Saha received the award at the recent SAE COMVEC event […]
October 2, 2019

Schunk 6-jaw power lathe chuck is sealed for long maintenance intervals

Schunk’s ROTA NCR-A sealed 6-jaw pendulum compensation chuck has special seals at the jaw interface and the piston to keep the grease from being washed out, diminishing clamping force. Even in the case of low clamping forces, precise functioning of the chuck is ensured, and at the same time the seals ensure than an ingress […]
October 2, 2019

GF Machining showcases flexible 3D metal printing with DMP Flex 350 at EMO 2019

At GF Machining Solutions’ EMO 2019 booth, visitors saw how the DMP Flex 350 3D metal printing machine can improve print productivity and reduce time to market. The event at the Hannover Fairground in Hannover, Germany, September 16-21, also featured a new design for the DMP Flex 350 that aligns more closely with other products […]
October 2, 2019

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