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Designing Powder Metal Gears

Powder metal (PM) gears are a cost efficient alternative for machined gears in larger series. Synchronizer gears, oil pump gears, […]

A Solution for Gear Bore Accuracy

Did you hear about the amazing new technology that enables gear makers to achieve bore accuracies measured in ten-millionths and […]

Powder Metal Gear Conversion

There are many different processes performed in the “powder metal” arena. They range from conventional compacting with sponge iron (low-density, […]

Improvements in Precision Turning

The outcome of performance, and of achieving the results you require when turning precision features on parts, depends on getting […]

Heat Treat Processes for Gears

Heat treatment is a critical and complex element in the manufacturing of gears that greatly impacts how each will perform […]

New Opportunities with Open Die Forging

True, the unsteady recovery and realigning markets mean business is more difficult for the entire gear industry. Order volumes are […]

Gas Carburizing vs. Contour Induction Hardening in Bevel Gears

This paper examines the impact on distortion of two processes using traditional gear measurement techniques. It will discuss design considerations […]

Fatigue Performance of Prealloyed PM Steel

Powder metal (PM) materials that exhibit excellent heat treated properties and achieve good fatigue performance are needed to convert wrought […]

Dimensional Stability in Cryogenic Treatments

When cryogenically treated, case carburized steel (En 353) showed tremendous improvement in wear resistance [1]. This is due to the […]

Low Pressure Carburizing for Transmissions

With the many advances that have taken place to improve quality in the gear industry, it is only logical that […]

Retained Austenite Stabilization

The phenomenon of retained austenite stabilization in tool steels is well documented [1,2]. When a steel with a martensite finish […]

Optimizing Ring Gear Forging

The objective of this research was to develop an optimum preform/blocker forge geometry for a ring gear blank, which would […]

Powder Metal for Precision and Performance

While the powder metal process is becoming increasingly popular with gear designers because it is a cost-effective alternative to traditional […]

The LPC Process for High-Alloy Steels

Low pressure carburizing (LPC) in vacuum furnaces has many applications in industrial technologies where high quality, reliability, and repeatability are […]

Forged Gears for Structual Integrity and Product Reliablity

For a primer on the differences between cast and forged gears, who better to turn to than the Forging Industry […]

Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were […]

The Team Approach to Precision Plastic Gearing

Since antiquity, gears and gear systems have constantly been developed and improved. This continuing process includes the evolution of plastic […]

Heat Treating Heavy-Duty Gears

Whether required to pace the movement of a precision watch or a giant wind turbine, gears play an essential role […]

Time to Shift Gears on Heat Treating?

How many times have you heard this conversation? Production manager: “Where’s the 72-piece bevel gear order that should be at […]

Case Study: Butler Gear/Cosen Saws

Like links in a chain, every aspect of your manufacturing process is connected, and if one of them fails or […]

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