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Archives September 2018

Archives

September 2018

FEATURES

Norton | Saint-Gobain

With a rich history of innovative technology and excellent customer service, Norton | Saint-Gobain has consistently delivered quality gear-grinding products for more than a century.

Over the last 30 years, the gear industry has changed by leaps and bounds. And as it has changed, Norton | Saint-Gobain, one of the world’s largest abrasives manufacturers, has kept pace with its state-of-the-art grinding products. Gear grinding for generating the profile of gear teeth has become an important aspect of the industry. “In […]
Kenneth Carter

Calculation of Tooth Flank Fracture Load Capacity

Sophisticated methods for assessing the risk of tooth flank fracture have been available for a long time, but industry now demands simplified and standardized calculation methods.

1: Introduction Due to improved material qualities, new surface finishing methods and increased heat-treatment process reliability, flank surface damages, such as pitting or micropitting, can be prevented more and more in a reliable manner. This results in an increase of unexpected flank damages with crack initiation below the surface of the loaded gear flank(s), for […]
Prof. Dr.-Ing. Karsten Stahl, Michael Hein, Thomas Tobie

Advances in the Production of Double Helical Gears

Increasing demand for double helical gears in planetary reduction gear boxes for engines in civil aviation has necessitated a number of new capabilities and technologies.

Double helical gears (herringbone gears) are characterized by a symmetric arrangement of two identical gear teeth with exactly opposite helix angles. As a result of this symmetry, the axial forces in the gearbox negate each another. For many years, such double helical gears, as an example for components with geometrical interference, have been a special […]
Holger Staub

Flexibility is Key to Aftermarket Success

An aftermarket business unit should look for solutions that marry technology with fresh green talent and bulletproof procedures as a model for achieving success.

Staying lean and profitable has always been a challenge for aftermarket gear manufacturing. Expedited delivery demands, legacy product support, unpredictable product volumes, limited warehouse space, and the expenses associated with keeping stored parts in sellable condition can make or break an aftermarket business plan. Supply chains and scheduling are chaotic at best, machine efficiency is […]
Will Terry

DEPARTMENTS

Q&A with Tom Ware

Product Manager, Gear Cutting Tools, at Star SU

What types of gear tool inspection does Star SU do? Star SU offers primary inspection of tools through the tool manufacturing process.  For most precision tools, this is a CNC inspection machine that can evaluate the results to either AGMA or DIN standards up to AAA quality. Most of these tools are shipped with a […]
Gear Solutions staff

Surface finishing rotorcraft gearing

An analysis of a loss of lubrication test of Isotropic Superfinished gears without black oxide coating.

Rotorcraft gearboxes are designed with the utmost precision to withstand the tremendous demand and loads required to convert thousands of horsepower and RPM into hundreds of RPM and lift torque. These transmission components, and the lubricants used, incorporate various technologies to enable proper function and longevity. Many of these technologies are “tried and true” over […]
Lane Winkelmann

The benefits of converting to helical gearing

The introduction of a helix angle can change the performance of a spur gear.

The simplest-to-design and the easiest-to-use gearing design is that of the spur gear. It has teeth that are parallel to the shaft axis, and the center distance of a pair is easily defined. However, the introduction of an angling of the teeth, relative to the shaft center, will greatly change the performance of the gears. […]
Brian Dengel

Back to basics on heat-treatment of steel, underlying metallurgy

An ongoing discussion of the topic will begin with the Iron-Carbon phase diagram.

In this article, and future articles, we will discuss the basics of the heat-treatment of steel and the metallurgical reason behind it. We start off with the Iron-Carbon phase diagram. While many investigators examined the microstructure effects of temperature and steel, it wasn’t until Chernov in 1868 established that there are critical temperatures at which […]
D. Scott MacKenzie, Ph.D., FASM

NEWS

AMB gains ground internationally as trade fair receives 91,000 visitors

AMB 2018 set new standards with an exhibition area with 1,553 exhibitors showcasing innovations for precision tools, metrology, robots, and more. “Exhibitors, visitors and, of course, Messe Stuttgart are very happy – the AMB trade fair was a complete success,” said Ulrich Kromer von Baerle, spokesperson for the management team. “There was a lot on […]
September 28, 2018

Zimmermann introduces FZH 6-axis horizontal machining center

Zimmermann, one of the world’s leading manufacturers of high-tech portal milling machines, will display a new horizontal machining center concept at IMTS 2018, Booth 339336. This new FZH model range is especially useful for efficient machining of standard components for the aerospace industry. It offers special patented features to eliminate the lever effect and improve […]
September 10, 2018

Big Kaiser to bring tooling innovations, cutting-edge products to IMTS

Big Kaiser will display digital tooling innovations, as well as cutting-edge products and accessories, at IMTS 2018 at Booth 431610. Big Kaiser is a global leader in premium high-precision tooling systems and solu-tions for the metalworking industries. The company’s latest development in Industry 4.0 is the evolution of its digital tooling — EWA and EWE […]
September 10, 2018

EMAG to showcase compact machine for gear wheel production

EMAG, a worldwide leader in manufacturing systems for precision metal components, will showcase the VL 3 DUO, a compact machine used for the production of gear wheels, at IMTS 2018. EMAG, based in Farmington Hills, Michigan, will be in the South Hall Booth 339436. When EMAG launched the new TrackMotion automation system in 2015, it […]
September 10, 2018

Kyntronics Smart Hydraulic Actuator targets efficiency

The actuation market is projected to grow from an estimated $38.8 billion in 2017 to $49.28 billion by 2022. Given this growth trajectory, the focus is moving away from traditional actuation options that have a myriad of cumbersome deficiencies to more streamlined innovative solutions that provide higher efficiency (lower costs), increased uptime, and integrated simple […]
September 10, 2018

External-Array Software acquired by Hexagon AB

Hexagon AB, a global leader in digital solutions, recently announced the acquisition of External-Array Software, a software development company that specializes in providing user-friendly and high functionality metrology software for coordinate measuring machine (CMM) manufacturers. Founded in China in 2005, External-Array joins Hexagon’s Manufacturing Intelligence Division. With simplified programming modes, customization capabilities, and strong compatibility, […]
September 10, 2018

Fall Technical Meeting: AGMA’s 2018 registration is now open

For more than 30 years, AGMA has been hosting a technical conference to high-light the newest emerging technology in the gear industry. The Fall Technical Meeting (FTM) is the top place to learn about the latest research in the gear industry from the researchers directly. This year, it will be in Oakbrook, Illinois, September 24–26 […]
September 10, 2018

Affolter showcases innovative gear hobbing solutions at IMTS

Affolter Technologies, world technology leader in high precision micro gear hobbing, aims for growth in the U.S. automotive market, offering state-of-the-art micro gear hobbing and worm screw power skiving (WSPS) solutions. At the IMTS trade show in Chicago, Affolter, in partnership with its representative Rotec Tools, will showcase the fully automated gear hobbing center Affolter […]
September 10, 2018

High-torque stability key for exotic materials at the spindle

JM Performance Products’ patented high torque retention knobs solve production issues vital for productivity using demanding aerospace, medical, and automotive super alloys. Representatives from JM Performance Products will be at IMTS 2018 at Booth 432188, West Building. Titanium, stainless steel, aluminum, and other superalloys/exotic materials are on the rise for component manufacturing in industries such […]
September 10, 2018

New Kapelevich book about asymmetric gearing

The history of gears with asymmetric teeth is not sufficiently recorded in modern gear literature, with some gear researchers concluding that asymmetric tooth gears were discovered just several decades ago. Asymmetric Gearing sheds light upon the origins and state of asymmetric gearing, referencing technical articles from the 19th, 20th, and 21st centuries. As a practicing […]
September 10, 2018

United Grinding to debut multi-process grinder at IMTS

United Grinding will present the Mägerle MFP 51 for the first time in North America at IMTS in Booth 236802. The Mägerle MFP 51 combines grinding with conventional machining operations within one production system. This flexible machine comes equipped with either 5 or 6 axes for grinding, milling, and drilling operations, processing parts in single […]
September 10, 2018

Desktop Metal will exhibit 3D printing technologies for first time at IMTS

Desktop Metal, the company committed to bringing metal 3D printing to engineers and manufacturers will be exhibiting its breakthrough technologies for both prototyping and mass production of metal parts for the first time at IMTS. CEO Ric Fulop and CTO Jonah Myerberg will be attending to brief attendees so they can offer real-time insight into […]
September 10, 2018

Suhner introduces robot solutions for automated manufacturing

Suhner Industrial Products in Rome, Georgia, now offers robot solutions for fully automated manufacturing. The new quick-change tool system offers a number of powerful machine tools that can be mounted directly on the robot arm and ready for continuous use. The Suhner power-pack robot machine tools are compatible with all robot manufacturers, making them versatile […]
September 10, 2018

Mahr Inc. digital micrometer measures 10 times faster

Mahr Inc., a leading provider of dimensional metrology solutions, announced a new family of Micromar 40EWRi-L digital micrometers with high speed measuring spindle positioning. The digital micrometers, with the latest MarConnect interface, allow measurements that are 10 times faster than a standard micrometer, saving the operator time when numerous different dimensions need to be measured […]
September 10, 2018

Bourn & Koch expands distributor network across North America

Bourn & Koch, an American manufacturer of new precision machine tools including Bourn & Koch gear hobbers, Fellows gear shapers, Blanchard surface grinders, and Springfield vertical grinders is expanding its distributor network for these brands across the U.S. and into Canada. The company has selected CNC Solutions, Advanced Manufacturing Engineering, Lake Shore Machinery Sales, Machine […]
September 10, 2018

Siemens demonstrates potential of digitalization for machine tool industry

Under the motto “Digitalization in Machine Tool Manufacturing,” Siemens demonstrates how machine tool users and manufacturers can benefit from digitalization. Siemens is driving digitalization in the machine tool industry forward from its leading position in the field. The future is a focus on the company’s extensive, integrated, end-to-end digitalization portfolio. With this unique offering, Siemens […]
September 10, 2018

Siemens drives machine tool builders, users toward digital factory

At IMTS 2018, Siemens Industry, Inc. will present its popular Sinumerik CNC hardware and software solutions, offering dual tracks for the machine tool builder and end-user attendees from job shops and production departments of all types. Representatives will be at Booth 134502. Advancements in machine tool automation will be demonstrated for various CNC ma-chines — […]
September 10, 2018

Röhm Products announces acquisition of Master WorkHolding

Röhm Products of America Inc., has announced that it has acquired Master Work-Holding Inc. The acquisition enables Röhm to combine its 100 years of workholding experience with Master WorkHolding’s 30 years of experience to deliver a complete range of standard and custom workholding products and automation solutions for all CNC equipment. “With Master WorkHolding joining […]
September 10, 2018

Hard scudding is shaping new horizons in gear production

Just a few years ago, says Scott Knoy, vice president of sales and marketing for German Machine Tools of America, the concept of scudding left the traditional skiving method in the dust, so to speak, for internal gear production used primarily in the powertrain buildup. This process, 5-10 times faster than gear shaping, formed the […]
September 10, 2018

Cold Jet to give dry-ice cleaning demonstrations during IMTS

Cold Jet®, the world leader in developing high-performance dry-ice cleaning solu-tions is providing dry-ice cleaning demonstrations at Booth 237213 at IMTS. The demos use Cold Jet’s i³MicroClean, which showcases the innovative dry-ice blasting technology, which is a non-abrasive, non-conductive cleaning method that is fast, delicate, and does not use chemicals or solvents. Dry-ice cleaning uses […]
September 10, 2018

Starrett introduces range of AGD Group 1 digital indicators

The L.S. Starrett Company has introduced a range of digital electronic indicators conforming to true AGD (American Gage Design) Group 1 dimensions, providing the ability to replace traditional mechanical indicating applications in the smallest AGD size specification class. Starrett 2700 electronic indicators are the first digital gages to match true AGD Group 1 dimensions (1.70”/ […]
September 10, 2018

KISSsoft 3D gear models offer alternative process; training course offered

The manufacturing of complex workpieces, such as gears on five-axis milling machines, has increasingly established itself as an alternative production process. Precise 3D data is a requirement for this type of production. KISSsoft can output exact 3D models, which can then undergo further processing with CAD and/or CAM software. Measurement grid reports have been provided […]
September 10, 2018

Schütte showcasing 5-axis CNC grinder with extended X-, Y-axis paths

Schütte will be showcasing the 325linear machine at IMTS 2018 in the North Hall, Booth 237288. The 325linear is a 5-axis CNC grinder with extended X- and Y-axis movement plus two auxiliary slides for workpiece clamping and improved grinding wheel guidance over the entire machining envelope. Micro tools, gun drills, hob cutters, and complex geometries […]
September 10, 2018

Koepfer America updates Helios Gear Products machine, tool brand

Koepfer America, LLC has served the North American gear manufacturing industry for more than three decades. This history began with a small representation of Koepfer gear hobbing equipment, which at the time was part of the JKS, Joseph Koepfer and Sons, company. Koepfer products have included gear hobbing machines and gear cutting tools, and with […]
September 10, 2018

Mahr Inc. to feature new MarSurf contour drive series at IMTS

Mahr Inc., a leading provider of dimensional metrology solutions, introduces the first in new a line of surface finish and contour measurement systems, the MarSurf contour drive (CD) series. The MarSurf CD series takes contour measurement to never-before-seen levels of speed, flexibility and precision, allowing users to improve the manufacturing quality of workpieces with faster […]
September 10, 2018

Jergens Inc. partners with MachiningCloud access to 3D imagery

Jergens, Inc. announced that more than 6,500 workholding products are now available on MachiningCloud. Included in the offering is a broad range of the company’s core products including FixturePro®, Drop & Lock™, Zero Point System (ZPS), Ball Lock®, and OK Vise®. MachiningCloud is a product data provider for cutting tools, CNC machines, and workholding. The […]
September 10, 2018

Motion Industries announces death of president-CEO Breen

Motion Industries, Inc., a Birmingham, Alabama, based distributor of maintenance, repair, and operation replacement parts and a wholly owned subsidiary of Genuine Parts Company (GPC), announced the sudden passing of its president and CEO, Tim Breen. “Motion Industries has lost a great leader and the world has lost an amazing human being,” said Motion Industries […]
September 10, 2018

Hannover Messe USA/IMTS 2018 outcomes

An ABI Research webinar will cover the most important announcements at Hannover Messe USA/IMTS and assess their impact on future growth. The webinar will take place Thursday, September 20, 2018, at 2 p.m. U.S. Eastern Time. “Hannover Messe USA/IMTS 2018 Outcomes: What Should Smart Manufacturing Embrace, Pursue and Question?” will feature three of ABI Research’s […]
September 7, 2018

Zimmermann Introduces New FZH 6-Axis Horizontal Machining Center

Zimmermann, one of the world’s leading manufacturers of high-tech portal milling machines has introduced a new FZH model range. It is especially useful for efficient machining of standard components for the aerospace industry, offering special patented features to eliminate the lever effect and improve pallet handling. It can be equipped with the VH30/VH40 2-axis milling […]
September 7, 2018

Digital Metrology releases OmniSurf3D software

Digital Metrology Solutions, Inc., developers of measurement software, technologies, consulting, and training have announced the release of OmniSurf3D for 3D surface texture visualization and analysis. The new software provides a suite of three-dimensional surface analysis tools that can be quickly mastered by non-metrology experts as well as advanced users. “Some years ago, we recognized a […]
September 7, 2018

FlexArm to break ground on $4M facility

FlexArm will break ground on its new $4 million state-of-the-art headquarters on September 17. It is a global company that manufactures high-precision tapping machines, die grinders, torque reaction arms, and custom lifting solutions. Festivities include the ceremonial turning over of the first shovel, a press conference with questions and answer session, and refreshments. In addition […]
September 7, 2018

Expanded IMTS will fully occupy McCormick Place

Expanded technology pavilions, co-located shows, conferences, events, and two AMT’s Emerging Technology Centers; digital connectivity, and additive manufacturing are hot technologies showcased for manufacturers and job shops. The International Manufacturing Technology Show, running from September 10-15 at Chicago’s McCormick Place, is on pace to have the most exhibit space in the show’s 91-year history. Technology, product, […]
September 7, 2018

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