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Archives March 2005

Archives

March 2005

FEATURES

Company Profile: The Gear Works

With a reputation built on 60 years of success stories, The Gear Works continues to grow with the introduction of its well-equipped new Gearbox Repair and Test Facility.

While it might not seem logical at first glance that a degree in journalism would lead to a career in gear manufacturing, it all begins to make sense once you’ve heard the story. “Ingwald Ramberg was the son of Norwegian immigrants who settled in Seattle around the turn of the last century,” says Roland Ramberg, […]
Gear Solutions Magazine

The Whirling Process for Internal Threads

With the advent of “internal whirling,” Leistritz has introduced an innovative new way to machine internal threads, thereby increasing efficiency, productivity, and quality.

As an industry leader in the field of whirling technology, Leistritz has developed an innovative solution to machining difficult internal threads. The process, which is called “internal whirling,” can be performed in both soft material using carbide tooling and in steel as hard as 65 hrc with CBN. In each case the process is performed […]
Ralph Wehmann

A New Tool Steel for Hot Forming Gears

The need for a high hardness, wear resistant die steel for hot forming has gone largely unanswered–until now, with the advent of CPM 1V.

Hot forming operations like forging, extrusion, hot upsetting, piercing, and any other operations involving deformation of solid hot metal place difficult demands on tool steels. The operating environment is above about 600ºF (320ºC), and may often exceed the heat treating temperatures of traditional tool steels. Tools and dies may typically be required to run at […]
Ed Tarney

Profile Relief and Noise Excitation in Helical Gears

The microgeometry of mated teeth is at the core of excess noise in helical gears. Here are the latest findings from The Ohio State University’s Gear Dynamics and Gear Noise Research Laboratory.

Gear noise results from the gear mesh dynamic forces that are transmitted through the support shafts and bearings to the gear housing. There are many sources of these forces, with the most important of these being predicted by analyzing the mechanics of the meshing process. It is important that this analysis takes into account the […]
Jonny Harianto, Donald R. Houser, Ph.D.

DEPARTMENTS

Terry McDonald: Site Safety

An official safety manual is an important part of any company’s safety strategy, but where to begin? Read on to learn how to start the process.

A friend mentioned recently that he had been assigned the job of writing a safety manual for his gear cutting shop. He asked if I had any suggestions as to the form it should take. It occurred to me that there are probably a number of people that could write such a document for their […]
Terry McDonald

Tooth Tips: Andy Milburn, P.E.

Previous columns have discussed gear misalignment, but since it's responsible for so many problems and generates a lot of questions, the topic deserves more explanation.

A frequently asked question is "How good does the alignment have to be?" This column and the next will attempt to answer that question. In many cases, the allowable gear misalignment is less than what you might expect. More gearboxes are being manufactured with surface-hardened and ground gears with a much higher load per square […]
Andy Milburn P.E.

Q&A with Tom Lang

President and General Manager, Kapp Technologies

What’s your take on the current economic environment? It appears that the economic times have certainly turned the corner. The interest in all our products, and the number of calls that we’ve had from customers looking for sources to have their products made here has been very interesting for us, especially in the last four […]
Donald R. Houser, Ph.D., Jonny Harianto

NEWS

Gleason Corporation Names New Executive Officers

In a press release dated January 17, 2005, the board of directors of Gleason Corporation announced the resignation of President and Chief Executive Officer David J. Burns, who is leaving the company to pursue other interests and opportunities. "David was a fine steward of the company as CEO. We appreciate his work as part of […]
March 1, 2005

Machine Tool Organizations Announce Rise in Sales

November U.S. machine tool consumption totaled $275.20 million, according to AMTDA, the American Machine Tool Distributors’ Association, and AMT, the Association for Manufacturing Technology. This total, as reported by companies participating in the USMTC program (outlined below), was up 18.3 percent from October and up 40.4 percent from the total of $195.98 million reported for […]
March 1, 2005

Boeing Announces Major Orders from Continental, Air Europa

Boeing and Continental Airlines have announced major steps in support of the airline’s growth, including its plans to purchase 10 7E7 Dreamliner airplanes. The companies signed an agreement calling for delivery of the 7E7-8s beginning in 2009. The 7E7 order is valued at approximately $1.3 billion at list prices. Boeing and Continental expect to formally […]
March 1, 2005

Briney to Show New Shrink-Fit System at WESTEC

At SME’s WESTEC–April 4-7 at the Los Angeles Convention Center–Briney Tooling Systems will demonstrate the capabilities of a powerful new affordable tabletop induction heating unit designed to shrink-fit H-6 tolerance high speed steel and carbide cutting tools from .125-1.00 in. (3mm-25mm) diameter into V-flange and HSK Shrinker tool holders, tool lengths to 18.75 in. The […]
March 1, 2005

Materials Science & Technology 2005 Event Announced

ASM International and four other world-class materials societies are working together to create the only event spanning the entire spectrum of materials science and engineering: Materials Science & Technology 2005 (MS&T ’05). MS&T ’05 will be held Sept. 25-28 at the Lawrence Convention Center in Pittsburgh. The organizing societies are ASM International (ASM), American Ceramic […]
March 1, 2005

DIANAMIC Announces Reishauer Distribution Agreement

Based in Troy, Michigan, DIANAMIC Abrasive Products, Inc., has been named exclusive aftermarket distributor of the diamond and cBN dressing tools and wheels manufactured by Reishauer AG. Reishauer AG has been a leading manufacturer of gear grinding machines for the past 200 years. Its diamond and cBN dressing tools are manufactured in a world-class facility […]
March 1, 2005

Hollow Shaft Gearmotors from Bodine

Bodine Electric has developed a new selection of hollow shaft right angle AC, DC, and BLDC gearmotors. The hollow shaft designs optimize mountings, saving on assembly labor and reducing the number of component parts. Today engineers face mounting pressure to decrease size, component count, assembly time, and costs. The hollow shaft gearmotor offers the solution […]
March 1, 2005

LMT-Fette Announces New Series of Single-Blade Reamers

The new SBR series of single-blade reamers from LMT-Fette features fine radial adjustment for superior hole accuracy and compensation after regrinding. The SBR features optimized two-point cutter clamping, ensuring precise support for cutting inserts and allowing for superior repeatability. Extra-wide guide strips, consisting of specially developed ultra-fine grit carbide, allow for use in areas which, […]
March 1, 2005

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